Applications by Industry

Pharmaceutical Products Assembly and Packaging

DMW Automation is a recognized supplier of custom specialty automation equipment used to assemble and package pharmaceutical products.

We have supplied leading manufacturers of pharmaceutical products with innovative automated solutions designed to meet their specific needs for over 35 years. Follow the links to learn more about our technologies used and the types of pharmaceutical products we assemble:


Pharmaceutical assembly - photo
IV bag filling and closing machine.

Primary Technologies Used

Our custom-designed and fabricated equipment incorporates and integrates a variety of automation technologies including:

  • Continuous-motion platforms
  • Indexing platforms
  • Integration of robotics
  • Puck carrier platforms
  • Product conveyors including cleated transport systems
  • Serpentine accumulation
  • Parts feeding and orienting
  • Servo-motor driven feed wheels
  • Heat sealing
  • Ultrasonic welding
  • Integration of pressure sensitive labeling equipment
  • Alphanumeric and 2D coding of vials, bags, etc.
  • Integration of hot stamp, ink-jet and laser printers
  • Integration of leak testing technologies
  • Inspection stations
  • Integration of vision systems
  • Fail-safe reject stations, and
  • Programmable Human Machine Interfaces (HMI)

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Types of Pharmaceutical Products Assembled

DMW Automation engineers converted a manual vial tray loading operation into an automated operation, increasing the packaging speed from 78 vials loaded per man-hour worked to 1,666 vials per man-hour worked.

We developed a bottle part insertion and cap-closing machine that operates at speeds of 200+ bottles per minute, 30% faster than the original customer requirement.

We offer the patented ACE-trac™ (Articulated Carrier Element) vial handling technology that allows high speed automated vial coding and inspection at speeds of 400+ vials per minute.

DMW Automation has also developed a rotary dial vial handling technology that allows high speed automated vial leak testing at speeds of 300+ vials per minute.

View pharmaceutical products in our Custom Automation Gallery.

Examples of pharmaceutical products we have assembled and packaged include:

  • Liquid, powder, tablet, or encapsulated prescription pharmaceuticals
  • Nutritional supplements
  • Ophthalmologic solutions
  • Intravenous solutions, and
  • Sterile solutions

Other mass produced pharmaceutical products that use high-speed production, packaging, verification, and labeling include:

  • Dietary aids
  • Food additives
  • Over the counter medicines
  • Antiseptic solutions
  • Veterinary medicine
  • Ointments
  • Wound care dressings, and
  • Other similar products that have mandated quality inspection, labeling, and traceability requirements

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For more information about DMW Automation’s pharmaceutical products assembly and packaging, and our custom automation equipment and systems services, please call us at 847-437-0665 or email us at sales@dmwautomation.com.

Featured Success Story

Leak testing - photo

New product handling platform for a manufacturer of leak testing equipment and lab instruments.